INFLUENCE OF TEMPERATURE ON THE INTERACTION KINETICS BETWEEN MOLTEN ALUMINIUM ALLOY AL99.7 AND TOOL STEEL H11
Abstract
Hot-work tool steels are used in casting and hot-forming processes and are subjected to thermal, mechanical and chemical stresses that can cause damage to various parts of the tool. Therefore, knowledge of the interaction between tool steel and molten aluminium alloy is necessary to extend the life of the tool. The present work was carried out to predict the influence of temperature on the interaction kinetics between tool steel and molten aluminium. To investigate the effect of temperature on the dissolution rate of tool steel in molten aluminium and the rate of formation of interaction layers, DSC analysis was performed at two different temperatures, 670 °C and 700 °C, for 12 h. The results were corroborated and supported by a detailed microstructure analysis.
It was found that very small temperature changes, in this case 30 °C, significantly affect the kinetics of the interaction layer’s formation between the tool steel H11 and molten aluminium Al99.7. All test methods show a pronounced influence of the test temperature. A significantly faster dissolution was observed in the DSC curve, with the slope of the curve being larger for the specimen tested at 700 °C, which was also confirmed by measurements of the thicknesses of the interaction layers. The thickness of the composite layer was almost the same in both cases, and the temperature has no effect on this layer. The types of interaction layers do not differ from each other.
References
2 S. Zhou, Z. Qiu, and D. Zeng, Deformation mechanisms and crack routes of CrAlN coatings, Mater. Charact., 167 (2020), 1-6, doi:10.1016/j.matchar.2020.110491
3 H. R. Shahverdi, M. R. Ghomashchi, S. Shabestari, J. Hejazi, Microstructural analysis of interfacial reaction between molten aluminium and solid iron, J. Mater. Process. Technol., 124 (2002) 3, 345-352, doi: 10.1016/S0924-0136(02)00225-X
4 G. M. Hood, The diffusion of iron in aluminium, Philos. Mag., 21, (1970), 305-328, doi:10.1080/14786437008238419
5 N. A. Belov, A. A. Aksenov, D. G. Eskin, Iron in Aluminium Alloys: Impurity and Alloying Element, 1st ed., CRC Press, London 2002, 360, doi:10.1201/9781482265019
6 J. E. Hatch, Aluminum: Properties and Physical Metallurgy, ASM International, Metals Park 1984, 424, ISBN: 978-0-87170-176-3
7 A. Molinari, M. Pellizzari, G. Straffelini, M. Pirovano, Corrosion behaviour of a surface-treated AISI H11 hot work tool steel in molten aluminium alloy, Surf. Coat. Technol., 126 (2000) 1, 31-38, doi:10.1016/S0257-8972(00)00530-2
8 H. R. Shahverdi, M. R. Ghomashchi, S. Shabestari, J. Hejazi, Kinetics of interfacial reaction between solid iron and molten aluminium, J. Mater. Sci., 37 (2002), 1061-1066, doi:10.1023/A:1014324603763
9 N. Tang, Y. Li, Y. Koizumi, S. Kurosu, A. Chiba, Experimental and theoretical research on interfacial reaction of solid Co with liquid Al, Corros. Sci., 73 (2013), 54-61, doi:10.1016/j.corsci.2013.03.024
10 M. Vončina, T. Balaško, J. Medved, A. Nagode, Interface reaction between molten Al99.7 aluminium alloy and various tool steels, Materials, 14 (2021) 24, 7708, doi:10.3390/ma14247708
11 V. G. Gorbach, V. G. Alekhin, G. L. Kurganova, Determining thermal fatigue of steels for die casting of aluminum alloys, Met Sci Heat Treat, 19 (1977), 982-985, doi:10.1007/BF00670172
12 M. Vončina, S. Kores, A. Nagode, T. Balaško, Study of interaction between molten aluminium and hot-work tool steel using DSC method, J. Therm. Anal. Calorim., 146 (2021), 1091-1099, doi:10.1007/s10973-020-10069-3