A NON-DESTRUCTIVE METHOD FOR EVALUATING THE ADHESION BETWEEN THE LAYERS OF METAL-POLYMER-METAL COMPOSITE MATERIALS

Vladimir A. Glushchenkov; Heinz Palkowski; Rinat Y. Yusupov; Denis A. Matveev; Mikhail Khardin

doi:10.17222/mit.2023.727

Vladimir A. Glushchenkov Samara National Research University, Metal Forming Department, Samara, Russia
Heinz Palkowski Clausthal University of Technology, Institute of Metallurgy, Clausthal-Zellerfeld, Germany
Rinat Y. Yusupov Samara National Research University, Metal Forming Department, Samara, Russia
Denis A. Matveev Samara National Research University, Metal Forming Department, Samara, Russia
Mikhail Khardin Samara National Research University

DOI: https://doi.org/10.17222/mit.2023.727

Keywords: sandwich composite sheet, adhesion strength, magnetic pulse, non-destructive measurement

Abstract

Development of a non-destructive measuring technique for evaluating the bonding quality of metal-polymer-metal composite sheet materials is introduced. Sufficient adhesion is necessary to ensure further shaping steps or bearing loads when used without failure due to delamination. Much attention is paid to determining the quality of gluing. According to the patent-literature review, no non-destructive measuring or quality control of layers’ bonding quality over the entire surface has been found. Thus, a new technical solution is proposed for defining the quality of bonding between the layers by means of electrodynamic repulsion forces arising from the pulse current passing over the metal layers of a composite in the counter direction. The feasibility of the method is tested in laboratory conditions. For its implementation, the necessary values of the test parameters are obtained, i.e., the values of the current transmitted through metal layers. In addition, the possibility of detecting local defects of different shapes and sizes with the proposed method is estimated.

References

[1] Aseeva, D.V. (2017): Assessment of mechanical and technological properties of multilayer materials "metal-non-metal". Master Thesis. Samara National Research University, Metal Forming Department, Metallurgy: Samara, 104 p.
[2] Palkowski, H., Carradò A. (2016) Metal-Polymer-Metal Laminates for Lightweight Application. Key Engineering Materials, ISSN: 1662-9795, Vol. 684, pp. 323-334, DOI:10.4028/www.scientific.net/ KEM684.323, 20163.
[3] Harhash, M., Sokolova, O., Carradò, A., Palkowski, H. (2014): Mechanical Properties and Forming Behaviour of Laminated Steel/Polymer Sandwich Systems with Local Inlays – Part 1. Composite Structures, 118 (1), pp. 112-120.
[4] Palkowski, H., Lange, G. (2005): Austenitic Sandwich Materials in the Focus of Research. In: 2nd International Conference Deformation Processing and Structure of Materials, ISBN 86-85195-06-3, Belgrad, pp. 19-28.
[5] Harhash, M., Carradò, A. Palkowski, H. (2014): Lightweight titanium/polymer/ titanium sandwich sheet for technical and biomedical application. Materialwissenschaft und Werkstofftechnik, 45 (12), pp. 1084-1091.
[6] Reggente, M., Natali, M., Passeri, D., Lucci, M., Davoli, I., Pourroy, G., Masson, P., Palkowski, H., Hangen, U., Carrado, A., Rossi, M. (2017): Multiscale mechanical characterisation of hybrid Ti/PMMA layered materials. Colloids and Surfaces A, 532, pp. 244-252.
[7] Reggente, M., Kriegel, S., Masson, P., Pourroy, G., Mura, F., Faerber, J., Passeri, D., Rossi, M., Palkowski, H., Carradò, A. (2019): How alkali-activated Ti surfaces affects the growth of tethered PMMA chains: a close-up study on the PMMA thickness and surface morphology, Pure Appl. Chem.; doi.org/10.1515/pac-2019-0223.
[8] Kraus, E. (2017): Increasing the strength of adhesive joints of polymeric materials by laser and plasma surface treatment. Kazan Technological Research University: Kazan, 175 p.
[9] Schindel-Bidinelli, E.H. (1988): Konstruktives Kleben. Wiley-VCH Verlag: Weinheim, 325 p.
[10] Rasche, M. (2012): Handbuch Klebtechnik. Hanser Verlag: München, 616 p.
[11] Pocius, A.V. (2012): Adhesion and Adhesives Technology. Hanser Verlag: Munich, 370 p.
[12] Van Oss, C.J., Chaudhury, M.K., Good, R.J. (1988): Interfacial Lifschitz-van der Waals and Polar Interactions in Macroscopic Systems. Chemical Reviews, Vol. 88, pp. 927-941.
[13] Gutowski, W.S., Li, S., Filippou, C., Russel, L. (2015): Mechanisms of effective control of automotive coatings adhesion to polymers and composites. In: European Coatings Conference, Germany: Dusseldorf, pp. 153-159.
[14] Aleksandrov, G. N. (2000): Theory of electrical maсhines. Textbook for universities. SPbGTU: St. Petersburg, 540 p.
[15] Glushchenkov, V. A., Karpuhin, V. F. (2014): Technology of magnetic-pulse processing of materials. Monograph. Publishing House "Fedorov": Samara, 208 p.
[16] Alieva, S.G. (1984): Industrial aluminum alloys. Metallurgy: Moscow, 528 p.
[17] GOST R 57746-2017 (ISO 15107: 1998) Polymer composites. Determination of peeling strength of adhesive joints. Publishing house of standards: Moscow, 2017, 8 p.
[18] Grachev, A.S. (2009): Electric devices: Guide to solve the problems of designing electric devices. Mari State University:Yoshkar-Ola, 111 p.
[19] GOST R 30323-95. Short circuits in electrical installations. Methods for calculating the electrodynamic and thermal effects of short-circuit current. Publishing house of standards: Mosсow, 2004, 39 p.
[20] Glushchenkov, V.A. (2011): Methods of studying the kinematic parameters of rapid-flowing processes of magnetic-mulse processing of materials. Methodological manual. Samara State Aerospace University: Samara, 52 p.