COLD-SPRAYED Al-COMPOSITE COATINGS ON S135 DRILL-PIPE STEEL
Keywords:
S135, drill-pipe steel, cold-sprayed, Al-composite coatings
Abstract
Nine kinds of Al-composite coatings were cold sprayed on the S135 steel. The mechanical properties and microstructures of the coatings were analyzed and the corrosion behavior of the coatings was studied. The surface morphology of the coatings was observed. The porosity of the nine coatings was less than 1.52 %. A proper increase in the Zn powder could reduce the porosity. The thickness of a coating could be increased with an increase in Al2O3 and Zn. The hardness of a coating increased obviously after adding Al2O3. The friction coefficient of a coating decreased with the increase in Zn and Al2O3. The corrosion rate of the coatings decreased with an increase in Al and Al2O3.
References
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2 L. Jian-Jun, Z. Jun-Jie, Study on fracture characteristics of S135 steel for drill pipes, Foundry Technology, 36 (2015) 10, 2477–2478
3 K. A. Macdonald, J. V. Bjune, Failure analysis of drillstrings, Engineer¬ing Failure Analysis, 30 (2007) 14, 1641–1666, doi:10.1016/ j.engfailanal.2006.11.073
4 S. Moradi, K. Ranjbar, Experimental and computational failure analysis of drillstrings, Engineering Failure Analysis, 32 (2009) 16, 923–933, doi:10.1016/j.engfailanal.2008.08.019
5 S. A. Mikaeva, A. S. Mikaeva, Protective Coatings, Glass and Ceramics, 74 (2017), 144–146, doi:10.1007/s10717-017-9949-5
6 R. Fernandez, B. Jodoin, Cold Spray Aluminum–Alumina Cermet Coatings: Effect of Alumina Morphology, J. Therm. Spray Tech., 28 (2019), 737–755, doi:10.1007/s11666-019-00845-5
7 L. Fan, F. Tang, G. Chen, S. T. Reis, M. L. Koenigstein, Corrosion Resistances of Steel Pipe Coated with Two Types of Enamel by Two Coating Processes, Journal of Materials Engineering and Performance, 27 (2018) 10, 5341–5349, doi:10.1007/s11665-018-3656-4
8 R. Nikbakht, S. H. Seyedein, S. Kheirandish, H. Assadi, B. Jodoin, The role of deposition sequence in cold spraying of dissimilar materials, Surface and Coatings Technology, 367 (2019), 75–85, doi:10.1016/j.surfcoat.2019.03.065
9 China National Defense Science and Technology Information Center, World Weapons and Equipment and Military Technology Annual Development Report 2014, 2015, 903–904
10 L. Wenya, Y. Kang, Y. Shuo, Y. Xiawei, X. Yaxin, R. Lupoi, Solid-state additive manufacturing and repairing by cold spraying: A review, Journal of Materials Science & Technology, 34 (2018), 440–457, doi:CNKI:SUN:CLKJ.0.2018-03-004
11 Z. Guo-feng, W. Ying-ying, Z. Hai-long, T. Jun-lei, C. Yong-dong, Application of Cold Spraying Equipment and Cold Spraying Technology, Surface Technology, 46 (2017) 11, 198–205
12 S. Siddique, A. A. Bernussi, S. Wilayat Husain, M. Yasir, Enhancing structural integrity, corrosion resistance and wear properties of Mg alloy by heat treated cold sprayed Al coating, Surface and Coatings Technology, 394 (2020) 7, 125882, doi:10.1016/j.surfcoat.2020. 125882
13 W. Xiujin, Z. Liuyan, Z. Xiaolan, W. Wei, J. Xiaohua, Corrosion behavior of Al2O3-reinforced graphene encapsulated Al composite coating fabricated by low pressure cold spraying, Surface and Coatings Technology, 386 (2020), 125486, doi:10.1016/j.surfcoat.2020. 125486
14 C. Walde, D. Cote, V. Champagne, R. Sisson, Characterizing the effect of thermal processing on feedstock Al alloy powder for additive manufacturing applications, Journal of Materials Engineering and Performance, 28 (2018), 601–610, doi:10.1007/s11665-018-3550-0
15 N. Sieglind, N. Tungwai, V. Florian, W. Story, L. N. Brewer, Saltwater corrosion behavior of cold sprayed AA7075 aluminum alloy coatings, Corrosion Science, 130 (2018), 231–240, doi:10.1016/j.corsci. 2017.10.033
16 I. Eric, L. Jean-Gabriel, A. Bernard, M. Christian, Investigation of Al-Al2O3 cold spray coating formation and properties, Journal of Thermal Spray Technology, 16 (2009), 661-668
17 J. Martin, K. Akoda, V. Ntomprougkidis, O. Ferry, Duplex surface treatment of metallic alloys combining cold-spray and plasma electrolytic oxidation technologies, Surface and Coatings Technology, 392 (2020), 125756, doi:10.1016/j.surfcoat.2020.125756
18 F. Raletz, M. Vardelle, G. Ezo’o, Critical particle velocity under cold spray conditions, Surface and Coatings Technology, 201 (2006) 5, 1942–1947, doi:10.1016/j.surfcoat.2006.04.061
19 X. Qiu, Naeem ul Haq Tariq, Microstructure, microhardness and tribological behavior of Al2O3 reinforced A380 aluminum alloy composite coatings prepared by cold spray technique, Surface and Coatings Technology, 350 (2018) 9, 391–400, doi:10.1016/j.surfcoat. 2018.07.039
20 D. Lv, Z. Lian, T. Zhang, Study of cavitation and cavitation erosion quantitative method based on image processing technique, Advances in Civil Engineering, 2018, 5317578, doi:10.1155/2018/5317578
21 Jo Ann Gan, C. C. Berndt, Effects of standoff distance on porosity, phase distribution and mechanical properties of plasma sprayed Nd-Fe-B coatings, Surface and Coatings Technology, 216 (2016), 127–138, doi:10.1016/j.surfcoat.2012.11.040
22 G. A. Baglyuk, S. G. Pyatachuk, A. A. Mamonova, The structure and properties of boride coatings depending on the porosity of powder steel preforms, Powder Metallurgy and Metal Ceramics, 53 (2014), 417–422, doi:10.1007/s11106-014-9633-z
23 R. C. Dykhuizen, M. F. Smith, D. L. Gilmore, et al., Impact of High Velocity Cold Spray Particles, Journal of Thermal Spray Technology, 8 (1999) 4, 559–564, doi:10.1361/105996399770350250
24 D. Jun, W. Hong-mei, W. Xin, Analysis of Influencing Factors on Critical Load of Adhesion Strength in Scratch Test, Surface Technology, 44 (2015) 09, 134–139
Published
2021-06-02
How to Cite
1.
Lv D, Yang K. COLD-SPRAYED Al-COMPOSITE COATINGS ON S135 DRILL-PIPE STEEL. MatTech [Internet]. 2021Jun.2 [cited 2025Jan.19];55(3):337-45. Available from: https://mater-tehnol.si/index.php/MatTech/article/view/174
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