Ni0.4Cu0.6Mn2O4 SPINEL OXIDES: POTENTIAL FOR HIGH-TEMPERATURE FUEL-CELL APPLICATIONS
Abstract
Ni0.4Cu0.6Mn2O4 spinel is investigated as a potential multifunctional material for solid-oxide fuel cell (SOFC) applications due to its structural stability, mixed ionic–electronic conductivity, and catalytic activity. This review examines the crystal structure, methods of synthesis, and electrochemical behaviour of Ni–Cu–Mn spinel, with the emphasis on the relationship between cation distribution, defect chemistry, and performance. The spinel structure enables electron transport through small polaron hopping, although conductivity and catalytic efficiency remain lower than conventional Ni–YSZ and perovskite electrodes. The effects of synthesis parameters, including calcination temperature and mixing time, on phase purity, particle morphology, and catalytic behaviour are critically analysed. In addition, the catalytic properties for the fuel-oxidation and oxygen-reduction reactions are discussed, highlighting the limitations in polarization resistance and reaction kinetics. Stability considerations, including resistance to carbon deposition and chromium poisoning, are evaluated, although the long-term durability data remain limited. Strategies such as doping, composite formation, and microstructure engineering are identified as potential routes for performance enhancement. However, current studies lack standardized electrochemical validation and full-cell testing. Future work should focus on establishing structure–property–performance relationships and long-term evaluation under realistic SOFC operating conditions.
References
2Chuahy, F. D., & Kokjohn, S. L. Solid oxide fuel cell and advanced combustion engine combined cycle: A pathway to 70% electrical efficiency. Applied Energy, 235, (2019), 391–408.
3Sun, B., Tian, L., Hou, J., & An, Q. Multi-criteria assessment and optimization of a natural gas-fed solid oxide fuel cell combined heat and power system. International Journal of Thermofluids, 20, (2023), 100420.
4Corigliano O, Pagnotta L, Fragiacomo P. On the Technology of Solid Oxide Fuel Cell (SOFC) Energy Systems for Stationary Power Generation: A Review. Sustainability, (2022), 14(22):15276.
5Al-Khori, K., Bicer, Y., & Koç, M. Integration of Solid Oxide Fuel Cells into oil and gas operations: needs, opportunities, and challenges. Journal of Cleaner Production, 245, (2020), 118924.
6Liu, Y., Shao, Z., Mori, T., & Jiang, S. P. Development of nickel-based cermet anode materials in solid oxide fuel cells – Now and future. Materials Report Energy, 1(1), (2021), 100003.
7Zhang, P., Yang, Z., Jin, Y., Liu, C., Lei, Z., Chen, F., & Peng, S. Progress report on the catalyst layers for hydrocarbon-fueled SOFCs. International Journal of Hydrogen Energy, 46(79), (2021), 39369–39386.
8Macchi, S., Denmark, I., Le, T., Forson, M., Bashiru, M., Jalihal, A., & Siraj, N. Recent advancements in the synthesis and application of Carbon-Based catalysts in the ORR. Electrochem, 3(1), (2021), 1–27.
9Lv, Y., Li, Z., Yu, Y., Yin, J., Song, K., Yang, B., Yuan, L., & Hu, X. Copper/cobalt-doped LaMnO3 perovskite oxide as a bifunctional catalyst for rechargeable Li-O2 batteries. Journal of Alloys and Compounds, 801, (2019), 19–26.
10Dey, S., & Kumar, V. P. The performance of highly active manganese oxide catalysts for ambient conditions carbon monoxide oxidation. Current Research in Green and Sustainable Chemistry, 3, (2020), 100012.
11Peng, J., Huang, J., Wu, X., Xu, Y., Chen, H., & Li, X. Solid oxide fuel cell (SOFC) performance evaluation, fault diagnosis, and health control: A review. Journal of Power Sources, 505, (2021), 230058.
12Dey, S. & Dhal, G. C. Catalytic conversion of carbon monoxide into carbon dioxide over spinel catalysts: An overview. Materials Science for Energy Technologies 2(3): (2019), 575–588.
13Dwivedi, S. Solid oxide fuel cell: Materials for anode, cathode, and electrolyte. International Journal of Hydrogen Energy, 45(44), (2020), 23988–24013.
14Li, Q., Wang, X., Jia, L., Chi, B., Pu, J., & Li, J. High performance and carbon-deposition resistance metal-supported solid oxide fuel cell with a nickel–manganese spinel-modified anode. Materials Today Energy, 17, (2020), 100473.
15Aznam, I., Muchtar, A., Somalu, M. R., Baharuddin, N. A., & Rosli, N. a. H. Advanced materials for heterogeneous catalysis: A comprehensive review of spinel materials for direct internal reforming of methane in a solid oxide fuel cell. Chemical Engineering Journal, 471, (2023), 144751.
16Oshchepkov, A. G., Braesch, G., Bonnefont, A., Savinova, E. R., & Chatenet, M. Recent advances in the understanding of Nickel-Based catalysts for the oxidation of Hydrogen-Containing fuels in alkaline media. ACS Catalysis, 10(13), (2020), 7043–7068.
17Azzolini, A., Sglavo, V. M., & Downs, J. A. Production and performance of copper-based anode-supported SOFCs. ECS Transactions, 68(1), (2015), 2583–2596.
18Davis, J. N., Ludwig, K. F., Smith, K. E., Woicik, J. C., Gopalan, S., Pal, U. B., & Basu, S. N. Surface segregation in lanthanum strontium manganite thin films and its potential effect on the oxygen reduction reaction. Journal of the Electrochemical Society, 164(10), (2017), F3091–F3096.
19Zhong, F., Han, C., Luo, Y., Zhou, C., Chen, C., Lin, L., Cai, G., & Jiang, L. Site-oriented design of spinel MgxNiMn2-xO4-δ as cathode material of intermediate-temperature direct ammonia solid oxide fuel cell. Journal of Power Sources, 503, (2021), 230020.
20Coey, J. M. D. Magnetic oxides and other compounds. In Springer eBooks (pp. 847–922). (2021).
21Li, X., Zhao, H., Liang, J., Luo, Y., Chen, G., Shi, X., Lu, S., Gao, S., Hu, J., Liu, Q., & Sun, X. A-site perovskite oxides: an emerging functional material for electrocatalysis and photocatalysis. Journal of Materials Chemistry A, 9(11), (2021), 6650–6670.
22Yousaf, S., Zulfiqar, S., Shahi, M. N., Warsi, M. F., Al-Khalli, N. F., Aboud, M. F. A., & Shakir, I. Tuning the structural, optical, and electrical properties of NiO nanoparticles prepared by wet chemical route. Ceramics International, 46(3), (2020), 3750–3758.
23Khan, M. A., Nayan, N., Shadiullah, S., Ahmad, M. K., & Soon, C. F. Surface Study of CuO Nanopetals by Advanced Nanocharacterization Techniques with Enhanced Optical and Catalytic Properties. Nanomaterials, 10(7), (2020), 1298.
24He, Y., Zhang, L., Xiong, H., & Kang, X. Evolution of lattice defects in nickel ferrite spinel: Oxygen vacancy and cation substitution. Journal of Alloys and Compounds, 917, (2022), 165494.
25Sunarso, J., Hashim, S. S., Zhu, N., & Zhou, W. Perovskite oxides applications in high-temperature oxygen separation, solid oxide fuel cell and membrane reactor: A review. Progress in Energy and Combustion Science, 61, (2017). 57–77.
26Batool, R., Gill, R., Altaf, F., Ahmad, M. A., Raza, R., Khan, M. A., Hussain, F., Rehman, Z. U., & Abbas, G. Structural and electrochemical study of Ba0.15Cu0.15Ni0.10Zn0.60 oxide anode for low-temperature solid oxide fuel cell. Journal of Alloys and Compounds, 780, (2019), 653–659.
27Lim, Y., Hong, S., Jang, K., Yang, H., Hwang, S., Kim, T., & Kim, Y. High-Performance Ni/Pt Composite Catalytic Anode with Ultra-Low Pt Loading for Low-Temperature Solid Oxide Fuel Cells. International Journal of Precision Engineering and Manufacturing-Green Technology, 7(1), (2019), 141–150.
28Sailaja, J. M., Murali, N., Margarette, S., Jyothi, N. K., Rajkumar, K., & Veeraiah, V. Chemically stable proton conducting doped BaCeO3 by citrate-EDTA complexing sol-gel process for the solid oxide fuel cell. South African Journal of Chemical Engineering, 26, (2018), 61–69.
29Hashemi, S., Dayaghi, A. M., Askari, M., & Gannon, P. E. Sol-gel synthesis of Mn1.5Co1.5O4 spinel nanopowders for coating applications. Materials Research Bulletin, 102, (2018), 180–185.
30Nafisah, O., Abdullah, A. S., Zulkifli, W. Z. W., Somalu, M. R., Muchtar, A., Jani, A. M. M., & Hassan, O. H. Sol-Gel synthesis of solid solution based on Cerate-Zirconate ceramics. Diffusion and Defect Data, Solid State Data. Part B, Solid State Phenomena/Solid State Phenomena, 290, (2019), 29–34.
31Zhukov, A., Chizhevskaya, S., & Panov, V. Nanostructured YAG and ER: YAG powders synthesized via Glycine–Nitrate technique for optically transparent ceramics. Combustion Science and Technology, 193(1), (2019), 126–141.
32Yıldız, Ö., Soydan, A., Ata, A., Tunaboylu, B., Akın, D., & İpcizade, E. Properties of Ceria-based novel anode nanopowders synthesized by Glycine-Nitrate process. Acta Physica Polonica A, 123(2), (2013), 432–435.
33Ahsan, M., Irshad, M., Fu, P. F., Siraj, K., Raza, R., & Javed, F. The effect of calcination temperature on the properties of Ni-SDC cermet anode. Ceramics International, 46(3), (2020), 2780–2785.
34Rane, A. V., Kanny, K., Abitha, V., & Thomas, S. Methods for synthesis of nanoparticles and fabrication of nanocomposites. In Elsevier eBooks (pp. 121–139). (2018).
35Foo, Y. T., Abdullah, A. Z., Horri, B. A., & Salamatinia, B. Optimized Co-Precipitation synthesis condition for oxalate-derived zirconia nanoparticles. Ceramics International, 45(17), (2019), 22930–22939.
36Xi, X., Kondo, A., & Naito, M. Preparation and characterization of Ni-YSZ composite electrode for solid oxide fuel cells by different co-precipitation routes. Journal of Alloys and Compounds, 688, (2016), 1047–1052.
37Han, X., Liang, Z., Feng, L., Wang, W., Chen, J., Xue, C., & Zhao, H. Co-precipitated synthesis of Al2O3–ZrO2 composite ceramic nanopowders by precipitant and drying method regulation: A systematic study. Ceramics International, 41(1), (2015), 505–513.
38Ao, H., Liu, X., Zhang, H., Zhou, J., Huang, X., Feng, Z., & Xu, H. Preparation of scandia-stabilized zirconia powder using the microwave-hydrothermal method. Journal of Rare Earths, 33(7), (2015), 746–751.
39Nerat, M. A model of solid oxide fuel cell degradation on a microstructural level. Applied Sciences, 10(6), (2020), 1906.
40Grover, V., Mandal, B. P., & Tyagi, A. K. Solid state synthesis of materials. In Indian Institute of Metals series (pp. 1–49). (2021).
41Horti, N., Kamatagi, M., Patil, N., Nataraj, S., Sannaikar, & Inamdar, S. Synthesis and photoluminescence properties of titanium oxide (TiO2) nanoparticles: Effect of calcination temperature. Optik, 194, (2019), 163070.
42Jiang, S., You, Z., & Tang, N. Effects of calcination temperature and calcination atmosphere on the performance of CO3O4 catalysts for the catalytic oxidation of toluene. Processes, 11(7), (2023), 2087.
43Kim, M. G., Kang, J. M., Lee, J. E., Kim, K. S., Kim, K. H., Cho, M., & Lee, S. G. Effects of calcination temperature on the phase composition, photocatalytic degradation, and virucidal activities of TIO2 nanoparticles. ACS Omega, 6(16), (2021), 10668–10678.
44Tegze, B., Tolnai, G., Hessz, D., Kubinyi, M., Madarász, J., Sáfrán, G., & Hórvölgyi, Z. Effect of heat treatment temperature on the morphology and upconversion properties of LaF3: Yb, Er nanoparticles. Journal of Thermal Analysis and Calorimetry, 148(20), (2023), 10795–10802.
45Phromma, S., Wutikhun, T., Kasamechonchung, P., Eksangsri, T., & Sapcharoenkun, C. Effect of calcination temperature on photocatalytic activity of synthesized TIO2 nanoparticles via wet ball milling Sol-Gel method. Applied Sciences, 10(3), (2020), 993.
46Wu, C., Tang, L., & De Guire, M. R. Nanocrystalline ceria coatings on solid oxide fuel cell anodes: the role of organic surfactant pretreatments on coating microstructures and sulfur tolerance. Beilstein Journal of Nanotechnology, 5, (2014), 1712–1724.
47Badruhisham, N. S. H., Bahari, N. a. M. S., Biyamin, N. S. A., Arifin, N. N. A., & Peng, N. N. G. Wet chemical synthesis of anode reforming layer in solid oxide fuel cell: A Comprehensive review of Sol-Gel, Co-Precipitation and combustion synthesis. International Journal of Nanoelectronics and Materials (IJNeaM), 17(3), (2024), 363–379.
48Heo, J. N., Son, N., Shin, J., Yeon, J., DO, & Kang, M. Efficient hydrogen production by low-temperature steam reforming of propane using catalysts with very small amounts of Pt loaded on NiMn2O4 particles. International Journal of Hydrogen Energy, 45(41), (2020), 20904–20921.
49Jiao, Z., Busso, E. P., & Shikazono, N. Influence of polarization on the morphological changes of nickel in fuel electrodes of solid oxide cells. Journal of the Electrochemical Society, 167(2), (2020), 024516.
50Aznam, I., Mah, J. C., Muchtar, A., Baharuddin, N. A., Somalu, M. R., & Muhamud, R. L. (2021). Influence of mixing time during glycine–nitrate process on the structural properties and reducibility of a dual-phase Ni–Cu–Mn spinel catalyst. Ceramics International, 47(24), 34712–34720.
51Yu, H., Zhu, H., Jiang, H., Su, X., Hu, Y., Jiang, H., & Li, C. Restraining the escape of lattice oxygen enables superior cyclic performance towards high-voltage Ni-rich cathodes. National Science Review, 10(1). (2022).
52Tan, K., Rahman, H., & Taib, H. Coating layer and influence of transition metal for ferritic stainless steel interconnector solid oxide fuel cell: A review. International Journal of Hydrogen Energy, 44(58), (2019). 30591–30605.
53Moździerz, M., Dąbrowa, J., Stępień, A., Zajusz, M., Stygar, M., Zając, W., Danielewski, M., & Świerczek, K. Mixed ionic-electronic transport in the high-entropy (Co, Cu, Mg, Ni, Zn)1-Li O oxides. Acta Materialia, 208, (2021). 116735.
54Yang, Y., Wang, Y., Xiong, Y., Huang, X., Shen, L., Huang, R., Wang, H., Pastore, J. P., Yu, S., Xiao, L., Brock, J. D., Zhuang, L., & Abruña, H. D. In situ x-ray absorption spectroscopy of a synergistic Co–MN oxide catalyst for the oxygen reduction reaction. Journal of the American Chemical Society, 141(4), (2019), 1463–1466.
55Geldasa, F. T., Kebede, M. A., Shura, M. W., & Hone, F. G. Identifying surface degradation, mechanical failure, and thermal instability phenomena of high energy density Ni-rich NCM cathode materials for lithium-ion batteries: a review. RSC Advances, 12(10), (2022), 5891–5909.
56Barani, Z., Mohammadzadeh, A., Geremew, A., Huang, C., Coleman, D., Mangolini, L., Kargar, F., & Balandin, A. A. Thermal Properties of the Binary‐Filler Hybrid Composites with Graphene and Copper Nanoparticles. Advanced Functional Materials, 30(8), (2019).
57He, X., Qiao, T., Li, B., Zhang, Z., Wang, S., Wang, X., & Liu, H. Tuning electronic structure of CuCO2O4 spinel via MN‐Doping for enhancing oxygen evolution reaction. ChemElectroChem, 10(2), (2022).
58Anekwe, I. M. S., Oboirien, B., & Isa, Y. M. Effects of transition metal doping on the properties and catalytic performance of ZSM-5 zeolite catalyst on ethanol-to-hydrocarbons conversion. Fuel Communications, 18, 100101, (2024).
59Raza, R., Zhu, B., Rafique, A., Naqvi, M. R., & Lund, P. Functional ceria-based nanocomposites for advanced low-temperature (300–600°C) solid oxide fuel cell: A comprehensive review. Materials Today Energy, 15, (2020).
60J.C.W. Mah, A. Muchtar, M.R. Somalu, M.J. Ghazali, J. Raharjo, Formation of sol–gel derived (Cu,Mn,Co)3O4 spinel and its electrical properties, Ceram. Int. 43, (2017), 7641–7646.
61Fang, Y., Zhang, S., Ohodnicki, P. R., & Wang, G. Relation between cation distribution and chemical bonds in spinel NiFe2O4. Materials Today Communications, 33, (2022),104436.
62Yi, Y., Liu, H., Chu, B., Qin, Z., Dong, L., He, H., Tang, C., Fan, M., & Bin, L. Catalytic removal NO by CO over LaNi0.5M0.5O3 (M = Co, Mn, Cu) perovskite oxide catalysts: Tune surface chemical composition to improve N2 selectivity. Chemical Engineering Journal, 369, (2019), 511–521.
63Ma, Y., Sun, B., Schökel, A., Song, W., Ponge, D., Raabe, D., & Bleck, W. Phase boundary segregation-induced strengthening and discontinuous yielding in ultrafine-grained duplex medium-Mn steels. Acta Materialia, 200, (2020), 389–403.
64Ban, Y., Zhang, Y., Tian, B., Song, K., Zhou, M., Zhang, X., Jia, Y., Li, X., Geng, Y., Liu, Y., & Volinsky, A. A. EBSD analysis of hot deformation behavior of Cu-Ni-Co-Si-Cr alloy. Materials Characterization, 169, (2020), 110656.
65Bobruk, M., Durczak, K., Dąbek, J., & Brylewski, T. Structure and electrical properties of MN-CU-O spinels. Journal of Materials Engineering and Performance, 26(4), (2017), 1598–1604.
66Sikstrom, D., & Thangadurai, V. A tutorial review on solid oxide fuel cells: fundamentals, materials, and applications. Ionics. (2024).
67Shao, Z., & Ni, M. Fuel cells: Materials needs and advances. MRS Bulletin, 49(5), (2024), 451–463.
68Mundra, R., Mishra, T. P., Bram, M., Guillon, O., & Yadav, D. Sintering behavior of 8YSZ‐Ni cermet: Comparison between conventional, FST/SPS, and flash sintering. International Journal of Applied Ceramic Technology, 20(4), (2023), 2271–2280.
69Zygmuntowicz, J., Falkowski, P., Wachowski, M., Cymerman, K., Piotrkiewicz, P., & Kaszuwara, W. Effect of the sintering temperature on microstructure and properties of Al2O3–Cu–Ni hybrid composites obtained by PPS. International Journal of Applied Ceramic Technology, 17(4), (2020), 1731–1741.