EXPLORING CORROSION RESISTANCE AND MICROSTRUCTURE OF MANGANESE PHOSPHATE CONVERSION COATING ON 65Mn SPRING STEEL
Abstract
Manganese phosphate conversion coatings were prepared on 65Mn spring steel. The surface morphologies and compositions of the coatings were examined through scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings was investigated using a copper sulfate titration experiment, salt spray test and electrochemical corrosion test. The results showed that a uniform and dense coating was obtained when the acid ratio was 10, the phosphating temperature was 85 °C, and the phosphating time was 5 min. There was no obvious rust on the manganese phosphate coating surface after 48 h of salt spray. Ultimately, the growth mechanism and corrosion behavior of the manganese phosphate conversion coating are explained.
References
2P.F. Zhang, D.C. Wang, P. Cheng, C.X. Shao, J.Y. Zhou, J.H. Huang, Warm deformation behavior of a 65Mn spring steel. Materiali in Tehnologije, 55 (2021) 5 717-724, doi: 10.17222/mit.2021.193.
3P. F. Zhang, D. C. Wang, Y. Guo, P. Cheng, C. X. Shao, N. Lang, X. X. Liu, Fatigue failure analysis and finite element assessment of the twins torsion spring, Eng. Fail. Anal. 122 (2021) 105187, doi:10.1016/j.engfailanal.2020.105187.
4Z. Yao, Z.Z. Huang, S. Lyu, F.Q. Tang, B.J. Zhao, X.D. Ma, Characterization and strengthening mechanism of high-strength medium carbon spring steels, J Mater. Res. Technol. 27 (2023) 1395-1405, doi.org/10.1016/j.jmrt.2023.09.314.
5V. C. Gudla, R. Ambat. Corrosion failure analysis of hearing aid battery-spring contacts, Eng. Fail. Anal. 79 (2017) 980-987, doi.org/10.1016/j.engfailanal.2017.05.045.
6X.H. Lv, Y.D. Yang, D.C. Zhang, Z.L. Wang, K.L. Li, W.F. Rao, A ratchet spring structure can harvest waves with variable frequencies, Mater. Today Comm. 30 (2022) 103175, doi.org/10.1016/j.mtcomm.2023.105386.
7S. Barella, A. Gruttadauria, C. Mapelli. Anomalous corrosion phenomena observed on electrovalves of coffee espresso machines, Eng. Failure Anal. 5 (2013) 449-456, doi.org/10.1016/j.engfailanal.2013.06.025.
8V. Singh, A. Zolfaghari, M. Marya. A comparative parametric investigation of thin diamond-like and polymer-like carbon coatings to explore carbonate anti-scaling performance, Surf. Coat. Tech. 473 (2023) 130015, doi.org/10.1016/j.surfcoat.2023.130015.
9Y. Guo, J.H. Zhao, J.X. Zhang, C. Gu, Y.J. Wang. Fe-Mn-xCr-Al-Si steel with multi-layer magnetic structure fabricated by oxidation treatment, Mater. Today Comm. 34 (2023) 105283, doi.org/10.1016/j.mtcomm.2022.105283.
10W.Z. Wang, S.S. Feng, Z.M. Li, Z. G. Chen, T.Y. Zhao, Microstructure and properties of micro-arc oxidation ceramic films on AerMet100 steel, J Mater. Res. Tech. 3 (2022) 6014-6027, doi.org/10.1016/j.jmrt.2020.04.005.
11T.M. Gong, P.P. Yao, X.T. Zuo, Z.Y. Zhang, Y.L. Xiao, L. Zhao, H.B. Zhou, M.W. Deng, Q. Wang, A.W. Zhong, Influence of WC carbide particle size on the microstructure and abrasive wear behavior of WC-10Co-4Cr coatings for aircraft landing gear, Wear, 362 (2016) 135-145, doi.org/10.1016/j.wear.2016.05.022.
12X.J. Cui, C.H. Liu, R.S. Yang, Q.S. Fu, X.Z. Lin, M. Gong, Duplex-layered manganese phosphate conversion coating on AZ31 Mg alloy and its initial formation mechanism, Corros. Sci. 76 (2013) 474-485, doi.org/10.1016/j.corsci.2013.07.024.
13R.C. Zeng, Z.D. Lan, L.H. Kong, Y.D. Huang, H.Z. Cui, Characterization of calcium-modified zinc phosphate conversion coatings and their influences on corrosion resistance of AZ31 alloy, Surf. Coat. Technol. 205 (2011) 3347-3355, doi.org/10.1016/j.surfcoat.2010.11.027.
14S. Shanmugam, K. Ravichandran, T.S.N. Sankara Narayanan, M. Marappan, Development of permanganate assisted manganese phosphate coating on mild steel, Corros. Eng. Sci. Techn. 49 (2014) 719-726, doi.org/10.1179/1743278214Y.0000000169.
15L.H. Guo, Q. Huang, C. Zhang, J. Wang, G.P. Shen, C.L. Ban, L.X. Guo, Study on the formation of Mn-P coatings with significant corrosion resistance on Q235 carbon steels by adjusting the ratio of phosphorus to manganese, Corros. Sci. 178 (2021) 108960, doi.org/10.1016/j.corsci.2020.108960.
16H. Nikdehghan, A. Amadeh, A. Honarbakhsh-Raouf, Effect of substrate heat treatment on morphology and corrosion resistance of Zn-Mn phosphate coating, Surf. Eng. 24 (2013) 287-294, doi.org/10.1179/174329408X326533.
17H.Y. Su, C.S. Lin, Effect of additives on the properties of phosphate conversion coating on electrogalvanized steel sheet, Corros. Sci. 83 (2014) 137-146, doi.org/10.1016/j.corsci.2014.02.002.
18L.B. Zang, Y. Chen, Y.M. Wu, Y. Zheng, H. Chen, D.L. You, L. Li, J.K. Li. Comparative tribological and friction behaviors of oil-lubricated manganese phosphate conversion coatings with different crystal sizes on AISI 52100 steel, Wear. 458-459 (2020) 203427, doi.org/10.1016/j.wear.2020.203427.
19K.B. Xu, B.Y. Wu, J.L. Wan. A potentiometric phosphate ion sensor based on electrochemically modified nickel electrode, Electrochim. Acta 412 (2022) 140065, doi.org/10.1016/j.electacta.2022.140065.
20Y.X. Li, P.F. Zhang, P. K. Bai. Microstructure and properties of Ti/TiBCN coating on 7075 aluminum alloy by laser cladding, Surf. Coat. Tech. 334 (2018) 142-149, doi.org/10.1016/j.surfcoat.2017.11.034.
21Y. Guo, Y.Q. Zhang, Z.Y. Li. Microstructure and properties of in-situ synthesized ZrC-Al3Zr reinforced composite coating on AZ91D magnesium alloy by laser cladding, Surf. Coat. Tech. 334 (2018) 471-478, doi.org/10.1016/j.surfcoat.2017.12.007.
22L.F. Xie, W.L. Zhou, S.W. Zou. Pitting behavior of Ti-15-3 titanium alloy with different surface in salt spray studied using electrochemical noise. J Mater. Res. Technol. 14 (2021): 2865-2883, doi.org/10.1016/j.jmrt.2021.08.072.
23G.L. Liu, C.Z. Huang, B. Zou. The modification of corrosion resistance of 17-4PH stainless steel by cutting process, J Manuf. Process. 49 (2020) 447-455, doi.org/10.1016/j.jmapro.2019.11.001.
24R. Amini, A.A. Sarabi, The corrosion properties of phosphate coating on AZ31 magnesium alloy: the effect of sodium dodecyl sulfate (SDS) as an eco-friendly accelerating agent, App. Surf. Sci. 257 (2011) 7134-7139, doi.org/10.1016/j.apsusc.2011.03.072.
25C.Y. Tsai, J.S. Liu, P.L. Chen, Chao-Sung Lin, Effect of Mg2+ on the microstructure and corrosion resistance of the phosphate conversion coating on hot-dip galvanized sheet steel, Corros. Sci. 52 (2010) 3907-3916, doi.org/10.1016/j.corsci.2010.08.007.
26L.Y. Li, L.Y. Cui, B. Liu, et al., Corrosion resistance of glucose-induced hydrothermal calcium phosphate coating on pure magnesium, Appl. Surf. Sci. 465 (2019) 1066-1077, doi.org/10.1016/j.apsusc.2018.09.203.
27H. Yin, F. Liu, X.H. Chen. Synthesis of hureaulite by a reflux process at ambient temperature and pressure, Micropor. Mesopor. Mat. 153 (2012) 115-123, doi.org/10.1016/j.micromeso.2011.11.057.
28P. Hivart, B. Hauw, J.P. Bricout, et al., Seizure behaviour of manganese phosphate coatings according to the process conditions, Tribol. Int. 30 (8) (1997) 561-570, doi.org/10.1016/S0301-679X(97)00019-4.
29H.I. Hsiang, L.T. Mei, Y.H. Lin, Format.ion and growth of manganese phosphate passivation layers for NTC ceramics, J. Alloys. Compd. 484 (2009) 723-728, doi.org/10.1016/j.jallcom.2009.05.026.
30C.M. Wang, W.T. Tsai, Y.P. Lee, Morphological and microstructural evolutions of manganese phosphate coating formed in Ni2+ ion containing electrolyte, Surf. Eng. 24 (2008) 392-397, doi.org/10.1179/026708408X323034.
31D.X. Wen, P. Long, J.J. Li. Effects of linear heat input on microstructure and corrosion behavior of an austenitic stainless steel processed by wire arc additive manufacturing, Vacuum. 173 (2020) 109131, doi.org/10.1016/j.vacuum.2019.109131.
32P. Cheng, Y.H. Zhao, R.P. Lu, H. Hou, Effect of the morphology of long-period stacking ordered phase on mechanical properties and corrosion behavior of cast Mg-Zn-Y-Ti alloy, J. Alloy. Compd. 764 (2018) 226-238, doi.org/10.1016/j.jallcom.2018.06.056.
33L.F. Xie, W.L. Zhou, B. Zhou, S. Bi, P.F. Zhang, Q.W. Tian, Z.D. Yu, Exploring salt-mist corrosion resistance of GPTMS functionalized graphene oxide reinforced epoxy resin composite coating on shot-peened Ti-15333 titanium alloy. Surfaces and Interfaces 44 (2024) 103675, doi.org/10.1016/j.surfin.2023.103675.
34M. Fouladi, A. Amadeh, Effect of phosphating time and temperature on microstructure and corrosion behavior of magnesium phosphate coating, Electrochim. Acta 106 (2013) 1-12, doi.org/10.1016/j.electacta.2013.05.041.
35G.X. Wang, N.N. Cao, Y.Y. Wang. Characteristics and corrosion studies of zinc-manganese phosphate coatings on magnesium-lithium alloy, RSC Adv. 4 (2014) 59772-59778. doi. 10.1039/C4RA08122F.
36M. Mahdavian, M.M. Attar, Another approach in analysis of paint coatings with EIS measurement: phase angle at high frequencies, Corros. Sci. 48 (2006) 4152-4157, doi.org/10.1016/j.corsci.2006.03.012.