EFFECTS OF TEMPERATURE AND STRAIN AMPLITUDE ON LOW-CYCLE FATIGUE PROPERTIES OF NICKEL-BASED SINGLE-CRYSTAL SUPERALLOY DD419
Keywords:
nickel-based single-crystal superalloy, low-cycle fatigue, temperature, strain
Abstract
High-temperature and low-cycle fatigue tests were conducted on a nickel-based single-crystal superalloy DD419 under total strain-controlled conditions at 760 °C and 980 °C. The fatigue properties of the alloy are discussed by analysing the fatigue test data. Fracture morphology and dislocation structure were observed using scanning electron microscopy and transmission electron microscopy. At the same strain amplitude, the results indicate that the plastic deformation of the alloy is larger at 980 °C compared to 760 °C. This leads to a lower fatigue strength and shorter fatigue life, along with more severe damage. The value of the strain amplitude affects the cyclic stress response behaviour of the alloy. Under low strain amplitudes, the cyclic stress response behaviour differs between 760 °C and 980 °C. The hysteresis loop exhibits similar shapes at 760 °C and 980 °C, with an increase in the area as the strain amplitude rises. The fatigue fracture analysis indicates that micropores on the surface are the primary fatigue sources at 760 °C, while oxides on the surface are the main fatigue source at 980 °C, leading to cracking due to multiple sources. Moreover, transmission electron microscopy reveals that the deformation mechanism involving dislocations at 760 °C primarily occurs through plane slip and wave slip, whereas at 980 °C, dislocations mainly move through cross slip and climb.
References
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25 X. G. Wang, J. L. Liu, T. Jin, X. F. Sun, Y. Z. Zhou, Z. Q. Hu, J. H. Do, B. G. Choi, I. S. Kim, C. Y. Jo, Deformation mechanisms of a nickel-based single-crystal superalloy during low-cycle fatigue at different temperatures. Scr. Mater, 99 (2015): 57-60, doi:10.1016/j.scriptamat.2014.11.026.
26 P. Li, Q. Q. Li, T. Jin, Y. Z. Zhou, J. G. Li, X. F. Sun, Z. F. Zhang, Comparison of low-cycle fatigue behaviors between two nickel-based single-crystal superalloys. Int. J. Fatigue, 63 (2014): 137-144, doi:10.1016/j.ijfatigue.2014.01.018.
2 Z. X. Shi, X. G. Wang, S. Z. Liu, J. R. Li, Low cycle fatigue properties and microstructure evolution at 760 ℃ of a single crystal superalloy, Progress in Natural Science: Materials International, 25 (2015): 78-83, doi:10.1016/j.pnsc.2015.01.009.
3 L. B. Yang, X. N. Ren, C. C. Ge, Q. Z. Yan, Status and development of powder metallurgy nickel-based disk superalloys, Int. J. Mater. Res, 110(2019): 901-910, doi:10.3139/146.111820
4 A. Shyam, W. W. Milligan, Effects of deformation behavior on fatigue fracture surface morphology in a nickel-base superalloy, Acta Mater, 52(2004):1503-1513, doi:10.1016/j.actamat.2003.11.032.
5 Y. L. Lu, L. J. Chen, G. Y. Wang, M.L. Benson, P.K. Liaw, S.A. Thompson, J.W. Blust, P.F. Browning, A.K. Bhattacharya, J.M. Aurrecoechea, D. L. Klarstrom, Hold time effects on low cycle fatigue behavior of HAYNES 230 superalloy at high temperatures. Materials Science & Engineering A 409, (2005): 282-291, doi:10.1016/j.msea.2005.05.120.
6 M. Marchionni, G. A. Osinkolu, G. Onofrio, High temperature low cycle fatigue behaviour of UDIMET 720 Li superalloy, Int. J. Fatigue, 24 (2002):1261-1267, doi:10.1016/s0142-1123(02)00043-9
7 J. S. Wan, Z. F. Yue, A low-cycle fatigue life model of nickel-based single crystal superalloys under multiaxial stress state, Materials Science & Engineering A 392(2005):145-149, doi:10.1016/j.msea.2004.09.069.
8 Z. D. Fan, D. Wang, L. H. Lou, Corporate Effects of Temperature and Strain Range on the Low Cycle Fatigue Life of a Single-Crystal Superalloy DD10. Acta Metall. Sin. (Engl. Lett.), 28 (2015):152-158, doi:10.1007/s40195-014-0179-3.
9 Q. Q. Ding, H. B. Bei, X. Yao, X. B. Zhao, X. Wei, J. Wang, Z. Zhang, Temperature effects on deformation substructures and mechanisms of a Ni-based single crystal superalloy, Appl. Mater, 23 (2021) :1101061, doi: 10.1016/j.apmt.2021.101061.
10 L. J. Chen, D. Wang, X. Che, F. Li, Low-cycle fatigue behavior of permanent mold cast and die-cast Al-Si-Cu-Mg alloys, China Foundry, 9 (2012): 39-429, doi: CNKI:SUN:ZZAF.0.2012-01-011.
11 X. F. Ma, H. J. Shi, J. L. Gu, Z. X. Wang, H. Harders, T. Malow, Temperature effect on low-cycle fatigue behavior of nickel-based single crystalline superalloy, Acta Mechanica Solida Sinica, 21 (2008): 289-297, doi:10.1007/s10338-008-0833-2.
12 M. H. Hirschberg, S. S. Manson, Fatigue behavior in strain cycling in the low-and intermediate-cycle range, Fatigue-An Inter- disciplinary Approach, 33 (1964): 133-173.
13 J. Xie, D. L. Shu, G. C. Hou, J. J. Yu, Y. Z. Zhou, X. F. Sun, Low-cycle fatigue behavior of K416B Ni-based superalloy at 650 °C, Journal of Central South University, 9 (2021): 2628-2635, doi:10.1007/s11771-021-4797-4.
14 L. Zhang, LG. Zhao, A. Roya, V. Silberschmidta, G. Mccolvinb, Low-cycle fatigue of single crystal nickel-based superalloy mechanical testing and TEM characterization, Mater. Sci. Eng, A, 744 (2019): 538-547, doi:10.1016/j.msea.2018.12.084.
15 D. Kujawski, F. Ellyin, A cumulative damage theory for fatigue crack initiation and propagation, Int. J. Fatigue, 6 (1984): 83-88, doi:10.1016/0142-1123(84)90017-3.
16 F. Ellyin, Effect of Tensile-Mean-Strain on Plastic Strain Energy and Cyclic Response, J. Eng. Mater. Technol, 107 (1985): 119, doi:10.1115/1.3225786.
17 L. Shui, P. Liu, Low-cycle fatigue behavior of a nickel base single crystal superalloy at high temperature, Rare Metal Materials and Engineering, 44 (2015): 288-292, doi:10.1016/S1875-5372(15)30021-7.
18 P. F. Wang, X. B. Zhao, Q. Z Yue, W. S. Xia, Q. Q. Ding, H. B. Bei, Y. F. Gu, X. Wei, Z. Zhang, Deformation mechanisms of low cycle fatigue of a fourth generation Ni-based single crystal superalloy, J. Mater. Res. Technol, 24 (2023): 2053-2063, doi:10.1016/j.jmrt.2023.03.148.
19 H. Lu, J. Wang, Y. Lian, Z. Wen, T. Liu, Z. Yue, Effect of orientation deviation on random vibration fatigue behavior of nickel based single crystal superalloy, Int. J. Fatigue, 177 (2023):107930, doi:10.1016/j.ijfatigue.2023.107930.
20 Z. Shi, S. Liu, X. Yue, J. Li, Anisotropic Creep Behavior of DD15 Single Crystal Superalloy, Rare Metal Materials and Engineering, 51 (2022): 3542-3546, doi: 10.12442/j.issn.1002-185X.20220197.
21 Y. Y. Guo, Y. S. Zhao, J. Zhang, Y. F. Liu, Y. S. Luo, J. B. Sha, Effect of Strain Amplitude on Cyclic Deformation Behavior of Nickel-Based Single Crystal Superalloy DD11 in Low Cycle Fatigue. Rare Metal Materials and Engineering, 48 (2019): 366-374.
22 P. F. Wang, X. B. Zhao, Q. Z. Yue, W. S. Xia, Q. Q. Ding, H. B. Bei, Y. F. Gu, Y. F. Zhang, Z. Zhang, Influence of Strain Amplitude on Low-Cycle Fatigue Behaviors of a Fourth-Generation Ni-Based Single-Crystal Superalloy at 980℃, Crystals, 13 (2023): 686, doi:10.3390/cryst13040686.
23 L. Liu, J. Meng, J. L. Liu, H. F. Zhang, X. D. Sun, Y. Z. Zhou, Investigation on low cycle fatigue behaviors of the [001] and [011] oriental single crystal superalloy at 760 ℃, Mater. Sci. Eng., A, 734 (2018): 1-6, doi:10.1016/j.msea.2018.07.078.
24 J. Zhang, Y. Y. Guo, M. Zhang, Z. Y. Yang, Y. S. Luo, Low-Cycle Fatigue and Creep-Fatigue Behaviors of a Second-Generation Nickel-Based Single-Crystal Superalloy at 760 °C. Acta Metall. Sin. (Engl. Lett.), 33 (2020): 1423-1432. doi:10.1007/s40195-020-01056-6.
25 X. G. Wang, J. L. Liu, T. Jin, X. F. Sun, Y. Z. Zhou, Z. Q. Hu, J. H. Do, B. G. Choi, I. S. Kim, C. Y. Jo, Deformation mechanisms of a nickel-based single-crystal superalloy during low-cycle fatigue at different temperatures. Scr. Mater, 99 (2015): 57-60, doi:10.1016/j.scriptamat.2014.11.026.
26 P. Li, Q. Q. Li, T. Jin, Y. Z. Zhou, J. G. Li, X. F. Sun, Z. F. Zhang, Comparison of low-cycle fatigue behaviors between two nickel-based single-crystal superalloys. Int. J. Fatigue, 63 (2014): 137-144, doi:10.1016/j.ijfatigue.2014.01.018.
Published
2024-10-07
How to Cite
1.
DuX, Dong W, Zhu X, Liu J, Wang Z, Li T. EFFECTS OF TEMPERATURE AND STRAIN AMPLITUDE ON LOW-CYCLE FATIGUE PROPERTIES OF NICKEL-BASED SINGLE-CRYSTAL SUPERALLOY DD419. MatTech [Internet]. 2024Oct.7 [cited 2026Sep.10];58(5):567–575. Available from: https://mater-tehnol.si/index.php/MatTech/article/view/1169
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