INVESTIGATION OF PIPELINE FAILURE IN A THERMAL POWER PLANT’S PROCESS WASTEWATER DISTRIBUTION SYSTEM
Abstract
In this paper, abundant, compacted, dust-like, corrosion scales from the interior of a corrosion-damaged pipeline were analyzed to determine the main reason for leakage and flow damping in the process-wastewater distribution system in the thermal power plant Plomin. The chemical composition, morphology and microbiological activity of the corrosion deposits present on the inner pipe wall were investigated and the physical and chemical analyses of the purified boiler water was made. The results show the presence of iron-related bacteria (IRB) in the corrosion deposits as well as in the distribution system water. XRD analysis shows exclusively magnetite and goethite with no calcium carbonate present in the layers, therefore indicating that no protective carbonate scales, which would protect the pipeline steel, had initially formed. It was concluded that the primary causes of intense corrosion were iron-oxidizing bacteria, that through their metabolism, support the redox cycling process, the formation of large tubercles as well as irregular thinning of the pipeline wall with separated anodic and cathodic areas.
References
2 M. Živić, A. Galović, J. Avsec, A. Barac, Application of Gas Condensing Boilers in Domestic Heating, Tehnički vjesnik, 26 (2019) 3, 681–685, doi:10.17559/TV-20180831125929
3 S. Dong, M. A. Page, N. Massalha, A. Hur, K. Hur, K. Bokenkamp, E. D. Wagner, M. J. Plewa, Toxicological Comparison of Water, Wastewaters and Processed Wastewaters, Environ. Sci. Technol. 53 (2019) 15, 9139–9147, doi:10.1021/acs.est.9b00827
4 A. Ullahab, S. Hussain, A. Wasim, M. Jahanzaib, Development of a decision support system for the selection of wastewater treatment technologies, Sci Total Environ. (2020) Aug 20; 731:139158, doi:10.1016/j.scitotenv.2020.139158
5 Y. Jin, X. You, M. Ji, On intensive process of quantity and quality improvement of wastewater treatment plant under rainfall conditions, Desalination and Water Treatment, 53 (2013) 2, 330–339, doi:10.1080/19443994.2013.841105
6 B. Meenakshipriya, K. Saravanan, R. Shanmugam, S. Sathiyavathi, Study of pH System in Common Effluent Treatment Plant, Modern Applied Science, 2 (2008) 4, doi:10.5539/mas.v2n4p113
7 L. Werncke Vieira, P. Smith Schneider, A. Delavald Marques, T. Haubert Andriotty, Plugin energy penalty model and gypsum production for flue gas desulfurization prediction, J. Braz. Soc. Mech. Sci. 42 (2020) 4, doi:10.1007/s40430-020-2209-6
8 A. Tijero, A. Moral, A. Blanco, C. Negro, On-line monitorization in a decarbonator-settling tank for water treatment, WIT Transactions on Ecology and the Environment, 135 (2010) 12, 311–322, doi:10.2495/WP100271
9 Y. Busto, E. W. Palacios, L. M. Rios, L. M. Peralta Suarez, M. Year, Technological proposal for treating wastewater contaminated with nitro aromatic compounds by simulation, Chemical Engineering Transactions, 52 (2016) 907–912, doi:10.3303/CET1652152
10 H. Ashassi-Sorkhabi, M. Moradi-Haghighi, G. Zarrini, R. Javaher¬dashti, Corrosion behavior of carbon steel in the presence of two novel iron-oxidizing bacteria isolated from sewage treatment plants, Biodegradation, 23 (2012) 69–79, doi:10.1007/s10532-¬011-9487-8
11 Q. I. Beimeng, C. Chongwei, Y. Yixing, Effects of Iron Bacteria on Cast Iron Pipe Corrosion and Water Quality in Water Distribution Systems, Int. J. Electrochem. Sci., 11 (2016) 545–558
12 D. Starosvetskya, R. Armonb, J. Yahaloma, J. Starosvetskyb, Pitting corrosion of carbon steel caused by iron bacteria, International Biodeterioration & Biodegradation, 47 (2001) 2, 79–87, doi:10.1016/S0964-8305(99)00081-5
13 J. Starosvetsky, D. Starosvetsky, R. Armon, Identification of microbiologically influenced corrosion (MIC) in industrial equipment failures, Engineering Failure Analysis, 14 (2007) 8, 1500–1511, doi:10.1016/j.engfailanal.2007.01.020